Process

Manufacturing Process

We manage every step from raw material to packing. Forging, machining and inspection are coordinated in-house; approved partners handle the remaining specialist processes.

Hot forging, step by step

Orange cards are the heating steps at the heart of hot forging.

Raw Material

Verification of material grade, dimensions and weight. Tag-based traceability.

Cutting

Diameter and cut-length control; burr and deformation check.

Pointing

Chamfering of the tip for easier downstream machining.

Hot Forging

Heated material formed into the head shape by dies. Self-inspection records kept.

Trimming

Removal of flash from the forged head.

Shot Blast

Removal of scale and impurities from the surface.

Extruding

Reducing the shank diameter for thread rolling.

Thread Rolling

Threads formed by rolling; OD and pitch controlled.

Heat Treatment

Securing mechanical properties (strength and toughness).

Surface Treatment

Zinc plating, phosphate or Dacro coating per customer spec.

Final Inspection

Appearance, dimensions, composition and mechanical tests with certificates.

Packing

Packing condition, quantity and LOT number verified before shipment.

Equipment

Production

  • Hot forging presses150 / 200 / 300 Ton
  • Induction heatersFor large-diameter stock
  • Cutting machinesBy diameter and length
  • Thread rolling machinesM12 ~ M64, 1/2" ~ 2"
  • Heat treatment lineMechanical properties
  • CNC machinesPost-machining of special shapes

Testing & Inspection

  • Rockwell hardness testerHardness
  • Profile projectorThread profile
  • Precision instrumentsMitutoyo micrometers & gauges

Wondering if we can make
your large or unusual bolt?

Up to Ø100mm × 1,000mm — send us the drawing and we will review the process and reply promptly.

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